Ho Chien Electronic Group, Inc.

CATEGORY 5 PLUG

Now we have designed high performance 8 position plug with shield or non-shielded version to meet the Category 5 NEXT (Near End Cross Talk), required by the TIA/EIA specification TSB40-A test specification, to serve our customers.

FEATURES

* Meet TIA/EIA TSB40-A test performance                           
* Deliver speeds up to 100MHZ
* Dual point contact terminates 24-26 AWG standard & Solid conductors.         
* Available in non-shielded and shielded configurations to control EMI/RFI.

SPECIFICATIONS

* Material and Finishes
  Contact: Phosphor bronze, selective gold plated in contact area over .000100" nikel plating.
  Housing: Polycarbonate, UL 94V-O, UL94V-2
  Shield: Nickel plated, brass

* Electrial Characteristics
   Current Rating: 1.5Amps
   Voltage Rating: 30VAC/42VDC
   Dielectric Withstanding: 1000V Rms, 1 Min (60HZ)
   Insulation Resistance: 500 Megohms



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ROUND CABLE ASSEMBLE PROCEDURE

1. Cut cable and slide S.R. onto cable, trim back cable jacket to expose approx. 1.70" (41mm) of shielded conductor.

2. Cut off alumium foil and peel by folding back shielding over cable jacket to expose conductors. Slip the drain wire or braid shielding on metal shell untwist individual conductor cut off and reserve around 0.54" (13.8mm) for proper termination.

3. Push wires under the plug contacts, and push metal shell on fixed position. Then insert assembly into termination hand tool or crimping machine with appropriate die set and terminate.

4. Cut off residue shielding and slide S.R. over plug and snap into place.

PATCH CABLE ASSEMBLE PROCEDURE

1. Strip the cable jacket to expose approx. 1.70" (41mm) of unshielded conductor.

2. Cut of alumium foil, peel and fold back shielding over cable jacket throug metallic strain relief hook to expose conductors. Untwist individual conductor to fit into insert bar. Cut off and reserve around 0.63" (16mm) for proper termination.

3. Push the insert bar into housing and the wires under the plug contacts, use crimping hand tool to press the plug contact blade and drain wire or braid shielding under metallic strain relief hook at one time assembly with appropriate die set and terminate.

4. Cut off residue shielding to be finished semi-final assembly procedure, then you can use color cap over plug to snap into place, or put it into mold or infecting machine for molding plastic cap.

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